Ce 35kw High Frequency Melting Furnace Induction Heating Machine

35KW High Frequency Induction Heater Forging Furnace for Metal Welding

What is induction heating?

Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, through heat generated in the object by eddy currents (also called Foucault currents).

An induction heater consists of an electromagnet, and an electronic oscillator that passes a high-frequency alternating current (AC) through the electromagnet. The rapidly alternating magnetic field penetrates the object, generating electric currents inside the conductor called eddy currents.

The eddy currents flowing through the resistance of the material heat it by Joule heating. In ferromagnetic (and ferromagnetic) materials like iron, heat may also be generated by magnetic hysteresis losses. 

The basic component of an induction heating system is an AC power supply, induction coil and workpiece (material to be heated or treated). The power supply sends alternating current through the coil, generating a magnetic field. When the workpiece is placed in the coil, the magnetic field induces eddy current in the workpiece, generating precise amounts of clean, localized heat without any physical contact between the coil and the workpiece.





Main Parts Introduction 
 
1) Germany SIEMENS INFINEON IGBT Module (40-60KHZoscillation frequency, fast response time, high arc stability, almost spatter-free welding)
 
2) Japan Nichicon electrolytic capacitor (filter capacitor)
 
3) Signal circuit, drive circuit board, control circuit board and components are adopted: Toshiba, Hitachi, Motorola, China's top manufacturers
 
4) International advanced all-solid-state semiconductor power devices
 
5) Imported transistor integrated block
 
6) High speed control tube
 
7) with perfect control, protection, alarm display circuit, machine could get full automatic tracking frequency, continuous adjustable power, safe and dependable protection, clear and occur data display and etc.




Application range: 

 Induction heating can be used for any application where we want to heat an electrically conductive material in a clean, efficient and controlled manner.

Heat Treatment (surface hardening, quenching, annealing, tempering)

1. Hardening parts of automobile, motorbike, mold, agricultural machinery.
2. Quenching machinery parts, such as: all kinds of gear wheel, chain wheel. 
3. Hardening the industrial of machine tool, such as bed guide way of machine tool.
4. Heat treatment pliers, spanner, screwdriver, drill, axes, spiker
5. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.
 

Melting
 
Non-ferrous and ferrous metals melting
Precious metal melting, like gold, silver, platinum,etc.
Semiconductor material melting
Specialized steel, iron, copper melting
Metal alloy melting, like aluminum alloy, zinc alloy, copper alloy,etc. 
 

Welding
 
1Welding diamond saw blade, carbide saw blade welding and diamond cutting tools, grinding tools, drilling welding. 
2. Carbide cutting tools for machining welding. Such as turning, milling cutter welding. 
3. mining tools, welding, such as "one" bits, pillar gear drill bits, dovetail coal drill bits,   drill rods riveting, all kinds of shearer, a variety of shearer, boring machine pick a variety of welding. 
4.The welding of various wood working tools, such as various woodworking planer, milling and welding a variety of woodworking drill.
 
 
Forging
 
Hot forming all kinds of standard parts, fasteners, machinery parts, hardware tools, straight shank twist drill of hot forging, hot rolling, metal annealing. Such as: tensile steel; wire, nail wire heating; stainless steel annealed.



Why use induction heating?

1. Induction heating is a GREEN process as it does not emit fumes or CO2 into the environment, emissions are controlled by the electricity generating company at one site and are easy to monitor.

2. The result of only a small proportion of the material being heated, commonly less than 5% of the mass being heated to accomplish the required properties, then there is less energy consumed, overall, to heat treat the component when compared with conventional furnace heat treatment methods.

3. Again due to the small areas heated there is a considerable reduced heat treatment distortion so much so that the majority of the components we heat treat are ready to assembly after heat treatment.

4. Grinding costs can constitute 25~30% of the total cost of a component. Modern CNC lathes can turn components more accurately to size than they can be ground and with a better surface finish. Save money by specifying induction hardening.

5. Some components require some areas to remain soft after heat treatment. This can only be achieved in a furnace by 'stopping off' the component. The 'stopping off' technique alone is usually more expensive than the most of the induction hardening process and the induction process only hardens the portions required to be hard.


Packaging & Shipping

Packing Details: Export standard packing, inner carton outer wooden box, double protection.

Delivery Details: In stock, within one day after receiving payment.






Our Services

Pre-sale service:
We will recommend the most suitable machine for customers according to their requirements

 In-sale service:
(1) We will strictly manufacture the machine according to relevant technical standards.
(2) We will take run test according to relevant equipment test run regulations.
(3) We will strictly check up the machine, before delivery, only good machine will be sent to customers.
(4) We will delivery on time.

After-sale service:
(1)We will be free to guide the installation, commissioning and test run, by sending the installation drawings, and sometimes to call or send e-mail.

(2)We will carry out a one-year warranty period (e.g. excluding normal wear and tear parts and parts damage compensation caused by improper operation.

(3)We will be free to replace all equipment components during warranty period. The potential problems of customer service and customer service after sales.

(4)Provide long term technical support. Also for different work pieces, to guide and help to produce the inductor.