Basic Info.
Type
Induction Welding, Brazing Welding
Technology
IGBT Module and Siemens Infineon Module
Usage
Melting, Welding, Hardening, Annealing, Forging and Ot
Superiority
Penetrating Nonmetal Materials, Heating Metal Mate
Product Range
Ordinary Type, Automatic Type
Feature
Fast, Energy-Saving, Safe, Efficient, Environmenta
Cooling Way
Water Cooling
Current
Alternating Current
Application
Aerospace, Car, Ship
Product Description
Technical FeaturesBased on the principle of electromagnetic induction,our machine could make induced current generate inside the metal material,which is in the alternating magnetic field.Then this current could heat the material up to the melting state.Technical Parameters
Model | KX-5188A18 |
Rated Power output | 18 KW |
Frequency rang | 30-80 KHz |
Three- phase input | One-phase 220V /50HZ |
Current input | 5-45A |
Efficiency | 95% |
Duty cycle | 100% |
Volume(mm 3) | 550mmx250mmx500mm |
Net Weight | 28KG |
Gross weight | 40KG |
Cooling water flow | hydraulic pressure≥0.2MPa,flow rate:5-20L/Min |
Cooling water temperature | ≤ 40°C |
Waterway of power supply | Control box: 2 inlets ,2 outlets |
Application | Quenching, annealing, conditioning saw blades, drill, turning welding standard parts of axial etc fastener local heating, forging, melting, high frequency induction heating equipment. |
Main Parts Introduction
1.Germany SIEMENS INFINEON IGBT Module(40-60KHZoscillation frequency,fast response time, high arcstability, almost spatter-free welding).
2. Japan Nichicon electrolytic capacitor(filter capacitor).
3.signal circuit, drive circuit board ,control circuit board and components are adopted:Toshiba, Hitachi,Motorola,China's top manufacturers.
4.international advanced all-solid-state semiconductor power devices.
5.imported transistor integrated block.
6.high speed control tube.
7.with perfect control,protection,alarm display circuit,machine could get full automatic tracking frequency, continuous adjustable power,safe and dependable protection,clear and accur data display and etc technical advantage.
8.according to the frequency and power,we offer various model of different types and design.
9. Superiority :fast heating,wide application,portable volume,easy installation,simple operation.
Application range:
Induction heating can be used for any application where we want to heat an electrically conductive material in a clean, efficient and controlled manner.
Heat Treatment (surface hardening, quenching, annealing, tempering)
1. Hardening parts of automobile, motorbike, mold, agricultural machinery.
2. Quenching machinery parts, such as: all kinds of gear wheel, chain wheel.
3. Hardening the industrial of machine tool, such as bed guide way of machine tool.
4. Heat treatment pliers, spanner, screwdriver, drill, axes, spiker.
5. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.
Melting
Non-ferrous and ferrous metals melting
Precious metal melting, like gold, sliver, platinum,etc.
Semiconductor material melting
Specialized steel, iron, copper melting
Metal alloy melting, like aluminum alloy, zinc alloy, copper alloy,etc.
Welding
1.welding diamond saw blade, carbide saw blade welding and diamond cutting tools, grinding tools, drilling welding.
2. carbide cutting tools for machining welding. Such as turning, milling cutter welding.
3. mining tools, welding, such as "one" bits, pillar gear drill bits, dovetail coal drill bits, drill rods riveting, all kinds of shearer, a variety of shearer, boring machine pick a variety of welding.
4.The welding of various wood working tools, such as various woodworking planer, milling, and welding a variety of woodworking drill.
Forging
Hot forming all kinds of standard parts, fasteners, machinery parts, hardware tools, straight shank twist drill of hot forging, hot rolling, metal annealing. Such as: tensile steel; wire, nail wire heating; stainless steel annealed.
Why use induction heating?
Induction heating is a GREEN process as it does not emit fumes or CO2 into the environment, emissions are controlled by the electricity generating company at one site and are easy to monitor.
The result of only a small proportion of the material being heated, commonly less than 5% of the mass being heated to accomplish the required properties, then there is less energy consumed, overall, to heat treat the component when compared with conventional furnace heat treatment methods.
Again due to the small areas heated there is a considerable reduced heat treatment distortion so much so that the majority of the components we heat treat are ready to assembly after heat treatment.
Grinding costs can constitute 25~30% of the total cost of a component. Modern CNC lathes can turn components more accurately to size than they can be ground and with a better surface finish. Save money by specifying induction hardening.
Some components require some areas to remain soft after heat treatment. This can only be achieved in a furnace by 'stopping off' the component. The 'stopping off' technique alone is usually more expensive than the most of the induction hardening process and the induction process only hardens the portions required to be hard.
Packaging & Shipping
Packing Details:Export standard packing,inner carton outer wooden box,double protection
Delivery Details:In stock,in one day after getting payment.
Our Services
Pre-sale service:
We will recommend the most suitable machine for customers according to their requirements.
In-sale service:
1.We will strictly manufacture the machine according to relevant technical standards.
2. We will take run test according to relevant equipment test run regulations.
3. We will strictly check up the machine, before delivery, only good machine will be sent to customers.
4. We will delivery on time.
After-sale service:
1We will be free to guide the installation, commissioning and test run, by sending the installation drawings, and sometimes to call or send e-mail.
2We will carry out a one-year warranty period (e.g. excluding normal wear and tear parts and parts damage compensation caused by improper operation.
3.We will be free to replace all equipment components during warranty period. The potential problems of customer service and customer service after sales.
4.Provide long term technical support. Also for different work pieces, to guide and help to produce the inductor.
FAQ
1. Which countries your products are exported to?
Our products have been sold all over the world and with related certifications.
2. How about the warranty?
All our products have one year quality warranty, during the warranty period, the spare parts for replacement are free. And we provide life long technical support and other assistance.
3. How to install your machine?
We have installation instruction papers and videos, we will teach till you can do it yourself.
4. What about delivery?
We offer assistance on seeking best shipping way and suitable forwarder .
Any loading port and any destination city address are both OK for us.
5. How about the payment terms and delivery time?
Payment terms for any machines: 100% T/T/ Western Union/ESCROW with buyer protection.
We have machine in stock,so we surely will send out the machine after getting payment in one day ,if no any special adjustment request from clients.
6. If I have paid but can not receive the goods, how should I do?
Alibaba international website is a famous trade website and it has run very well these years.
Every supplier on it has paid a large amount membership fee, and spare much effort to manage their business well.
We have Chinese business licenses which can be checked on Chinese official website or we can show it to you,and these licenses are also kept back-up on Alibaba
If we do anything illegal without honest,we would get punished very badly after you Sued us.so that your concern will never appear, please do not worry
7. Is your goods has CE certificate?
Yes, all our goods has CE certificated. All machines are high quality goods.
8. What is your company: Trader or Manufacturer ?
We are manufacturer and have a big factory , warmly welcome to visit our factory and contact us.
Contact Information